Projects
Specifications:
- Medium – natural gas / syngas / mixed gas;
- Inlet pressure (natural gas) – 0.6 to 1.2 MPa (g);
- Inlet pressure (syngas) – 0.28 to 0.35 MPa (g);
- Pressure (mixed gas) – 2.7 to 2.8 MPa (g);
- Total flow rate (natural gas): 106,200 Nm3/h;
- Total flow rate (mixed gas): 124,400 Nm3/h.
- DN600 PN16 natural gas emergency shutdown (ESD) valve;
- DN600 PN16 syngas emergency shutdown (ESD) valve c/w analytic unit.
- Provision of technical documentation, review of technical documentation;
- Review of technical documentation for compliance with Russian regulations and standards (GOST, SNiP);
- Verification of supplied equipment compliance with the law of the Russian Federation;
- Obtaining TR CU 010/2011 certificate, environmental safety certificate, INTERGAZCERT certificate;
- Customs broker services;
- Installation supervision and commissioning supervision.
Globaltechexport Ltd. was a subcontractor of Enexio Hungary, as part of dry cooling tower supply for production needs of Avtovskaya TPP (Gazprom Energoholding JSC).
Scope:- Provision of technical documentation, review of technical documentation;
- Review of technical documentation for compliance with Russian regulations and standards (GOST, SNiP);
- Verification of supplied equipment compliance with the law of the Russian Federation;
- Obtaining TR CU 010/2011 certificate, environmental safety certificate, INTERGAZCERT certificate;
- Customs broker services;
- Installation supervision and commissioning supervision.
Scope of Supply:
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Gas centrifugal compressor (GCC).
Specifications:
- Medium – 80% road tar + 20% asphalt /100% road tar;
- Inlet pressure – 0.314 MPa (a);
- Outlet pressure – 1.3 MPa (a);
- Flow rate – 14,396 to 14,644 Nm3/h;
- Power – 1,600 kW.
Specifications:
- Medium – associated petroleum gas;
- Outlet pressure – 0.43 MPa (g);
- Total flow rate – 8,940 Nm3/h;
- Number of compressors – 2 ea. (1 main + 1 standby);
- Electric motor power – 630 kW.
Specifications:
- GBS type: screw;
- Model: DKKS-3200;
- Medium – associated petroleum gas;
- Outlet pressure – 0.35 MPa (g);
- Total flow rate – 3,200 Nm3/h;
- Number of compressors — 1 ea.;
- Electric motor power – 250 kW.
Specifications:
- Medium – natural gas;
- Outlet pressure – 3.0 MPa (g);
- Total flow rate – 62,000 Nm3/h;
- Number of compressors – 3 ea. (2 main + 1 standby);
- Electric motor power per GBS – 3,150 kW.
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 2.1 MPa (a);
- Total flow rate — 4,400 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 315 kW.
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 0.3 to 0.7 MPa (a);
- Compressor unit flow rate — 2,350 Nm3/h;
- Number of compressor units — 2 ea. (1 main + 1 standby);
- Electric motor power — 250 kW.
Modular associated petroleum gas compressor station.
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 2.0 MPa (g);
- Total flow rate — 8,900 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 800 kW.
Specifications:
- Medium — methane and nitrogen mixture;
- Outlet pressure — 1.3 MPa (g);
- Total flow rate — 730 Nm3/h;
- Number of compressors — 1 ea.;
- Electric motor power — 132 kW.
- Design, installation, commissioning;
- Supply of additional compressor station;
- Control system replacement.
Specifications:
- Medium — natural gas;
- Outlet pressure — 0.5 MPa (g);
- Total flow rate — 47,000 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 2,770 kW.
Specifications:
- Medium — natural gas;
- Outlet pressure — 3.6 MPa (g);
- Total flow rate — 100,000 Nm3/h;
- Number of compressors — 3 ea. (2 main + 1 standby);
- Electric motor power — 1,250 kW.
Block-type gas distribution plant (GRPB-2a) is designed for solids removal, natural gas metering and pressure regulation.
Specifications:
- Design flow rate: up to 200,000 Nm3/h;
- Operation inlet pressure: up to 12 bar (g);
- Operation outlet pressure: 6 bar (g).
- Two DN500 PN16 natural gas cleaning lines;
- Three natural gas metering lines based on DN500 PN16 ultrasonic flow transducer + low flow gas line based on DN200 PN16 turbine flow meter;
- Three gas pressure reduction lines for power boilers DN400 PN16 -> DN500 PN16 based on Samson AG pilot-type gas pressure regulators.
Specifications:
- Medium — natural gas / syngas / mixed gas;
- Inlet pressure (natural gas) — 0.6 to 1.2 MPa (g);
- Inlet pressure (syngas) — 0.28 to 0.35 MPa (g);
- Outlet Pressure (mixed gas) — 2.7 to 2.8 MPa (g);
- Total flow rate (natural gas) — 106,200 Nm3/h;
- Total flow rate (mixed gas) — 124,400 Nm3/h.
- DN600 PN16 emergency shutdown (ESD) valve for natural gas;
- DN700 PN16 emergency shutdown (ESD) valve for syngas c/w analytic unit.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 9.8 MPa (g);
- Outlet pressure at start-up and heating plant — up to 0.15 MPa (g);
- Outlet pressure at power boilers — 0.15 MPa (g);
- Total flow rate — 69,000 Nm3/h.
- 3 x DN100 PN100 gas cleaning lines;
- 3 x DN100 PN100 commercial gas metering lines;
- 3 x DN100 PN100 gas heating lines for power boilers;
- 2 x DN50 PN100 / DN200 PN16 gas pressure reduction and electric heating lines to start-up and heating plant;
- 3 x DN100 PN100 / DN500 PN16 gas pressure reduction lines for power boilers.
Specifications:
- Medium — natural gas;
- Inlet pressure: 0.6…1.2 MPa (g);
- Total flow rate — 3,100 Nm3/h.
- 2 x explosion-proof electric gas heating lines;
- 2 x gas cleaning lines based on separator filters;
- 1 x commercial gas metering line with a bypass line based on Flowsic ultrasonic meters;
- 2 x gas pressure reduction lines;
- Container with utility systems, gas detection and fire extinguishing systems.
Specifications:
- Medium — natural gas;
- Gas pressure: up to 4.0 MPa (g);
- Total flow rate — 60,000 Nm3/h;
- Gas temperature: up to +60 °C.
- 1 x DN200 PN40 gas flow shutoff line based on fast-acting safety shut-off valve;
- 1 x DN200 PN40 technological gas metering line;
- 3 x DN200 PN40 fine natural gas cleaning lines with a stainless steel outlet.
Specifications:
- Medium — natural gas;
- Inlet pressure: up to 6.3 MPa (g);
- Pressure at the outlet to the boiler room — 0.06 MPa (g);
- Total flow rate — 2,800 Nm3/h.
- 2 x DN65 PN63 gas cleaning and technological metering lines;
- 2 x DN65/DN100 PN63/PN16 gas pressure reduction lines;
- The equipment is housed in a container with a self-contained heating system.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 1.6 MPa (g);
- Pressure at the outlet to the boiler room — 0.06 MPa (g);
- Total flow rate — 2,800 Nm3/h.
- 2 x DN65 PN16 gas cleaning and technological metering lines;
- 2 x DN65/DN100 PN63/PN16 gas pressure reduction lines;
- The equipment is housed in a container with a self-contained heating system.
Specifications:
- Medium — natural gas;
- Inlet pressure: up to 1.6 MPa (g);
- Total flow rate — 53,000 Nm3/h.
- 3 x DN200 PN16 cartridge filter-based primary and 3 x fine gas cleaning lines;
- 3 x DN200 PN16 separator filter-based primary and 3 x fine gas cleaning lines;
- 2 x DN300 PN16 commercial gas metering lines with a bypass line (for Z-control of metrological characteristics) based on Flowsic 600-XT ultrasonic meters with Siemens Microsam gas chromatograph and dew point analyzer.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 6.3 MPa (g);
- Total flow rate — 53,000 Nm3/h.
- 3 x DN200 PN63 cartridge filter-based primary and 3 x fine gas cleaning lines;
- 2 x DN300 PN63 gas metering lines with a bypass line (for Z-control of metrological characteristics) based on Flowsic600-XT ultrasonic meters with Siemens Microsam gas chromatograph and dew point analyzer;
- 2 x gas heating lines based on shell-and-tube heat exchangers and 2 x DN200 PN40 pressure stabilization lines.
Specifications:
- Medium — natural gas;
- Gas pressure — up to 4.0 MPa (g);
- Total flow rate — 60,000 Nm3/h;
- Gas temperature — up to +60 °C.
- 1 x DN200 PN40 gas flow shutoff line based on fast-acting safety shut-off valve;
- 1 x DN200 PN40 technological gas metering line;
- 3 x DN200 PN40 fine natural gas cleaning lines with a stainless steel outlet.
Specifications:
- Medium — natural gas;
- Inlet pressure — 1.2...6.3 MPa (g);
- Outlet pressure — 0.9 MPa (g);
- Total flow rate — 18,000 Nm3/h.
- 2 x DN200 PN63 fine gas cleaning lines;
- 2 x DN200/DN250 PN63/PN16 gas pressure reduction lines;
- The equipment is housed in a container with all utility systems.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 6.3 MPa (g);
- Outlet pressure — up to 4.0 MPa (g);
- Total flow rate — 350,000 Nm3/h.
- 2 x DN500 PN63 switching valve lines;
- 3 x DN350 PN63 filtration lines;
- 3 x DN350 PN63 commercial gas metering lines; including DN100 PN63 low flow line with flow chromatography and dew point analysis;
- 2 x DN250 PN63 gas heating lines.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 4.0 MPa (g);
- Outlet pressure to GTU — 2.7 to 3.0 MPa (g);
- Total flow rate — 100,000 Nm3/h.
- 2 x DN250/DN300 PN63 pressure stabilization lines based on pilot-type pressure regulators;
- 3 x DN200 PN63 fine gas cleaning lines upstream of GTU with stainless steel outlet.
Specifications:
- Medium — natural gas;
- Gas pressure — 4.65 to 6.3 MPa (g);
- Design flow — 36,000 Nm3/h;
- Gas temperature — up to +80 °C.
- 2 x DN150 PN63 coalescer-based fine natural gas cleaning lines with piping and stainless steel fittings;
- Support structures, service platforms;
- Cabling to terminal boxes.
Specifications:
- Medium — natural gas;
- Gas pressure — 4.65 to 6.3 MPa (g);
- Design flow — 36,000 Nm3/h;
- Gas temperature — up to +80 °С.
- 2 x DN150 PN63 coalescer-based fine natural gas cleaning lines with piping and stainless steel fittings;
- Support structures, service platforms;
- Cabling to terminal boxes.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 2.5 MPa (g);
- Outlet pressure to the boiler room — 0.2 MPa (g);
- Total flow rate — 35,000 Nm3/h.
- 2 x DN200 PN25 gas cleaning, heating and technological metering lines;
- 2 x DN200/DN600 PN25/PN16 gas pressure reduction lines.
Specifications:
- Medium — natural gas;
- Inlet pressure — up to 2.5 MPa (g);
- Total flow rate — 128,000 Nm3/h.
- 2 x DN350 PN25 gas metering lines based on Flowsic600 ultrasonic flowmeters;
- 3 x DN200 PN25 fine natural gas cleaning lines with stainless steel outlet;
- Ground heat-insulated gas condensate tank.
Specifications:
- Medium — natural gas;
- Gas pressure — up to 6.3 MPa (g);
- Gas temperature — up to +110 °С;
- Total flow rate — 34,000 Nm3/h.
- 2 x DN100 PN63 coalescer-based fine natural gas cleaning lines with piping and stainless steel fittings;
- Support structures;
- Service platforms;
- Cabling to terminal boxes. Pressure control, discharge, connection piping.
Specifications:
- Medium — air;
- Outlet pressure — 1.0 MPa (g);
- Total flow rate — 2,712 Nm3/h;
- Dew point — -40 oС;
- Compressed air purity class according to GOST R ISO 8573-1-2016 – 1.2.1.
Equipment Configuration:
- Compressor container 9,000x7,500x3,030 – 1 ea.;
- Compressor unit DEN-160 – 3 ea.;
- Dryer – 3 ea.;
- Filters and separators – 3 sets;
- Piping and cabling inside the container;
- ACS and 0.4kV MCC cabinets – 1 set;
- Vertical heat-insulated air receiver, 16 m3 – 2 ea.
Specifications:
- Medium — air;
- Outlet pressure — 1.0 MPa (g);
- Total flow rate — 2,580 Nm3/h;
- Number of compressors — 2 ea.;
- Electric motor power – 400 kW.
Equipment Configuration:
- 2 x screw compressor units;
- 1 x cold-regenerated adsorption dryer;
- Set of main filters and moisture separators;
- TEKON control system;
- Set of fittings and piping for the station (incl. air receivers);
- Container with all utility systems;
- 2 x 10 m3 air receivers.
Modular compressed air station No. 1.
Specifications of Station No. 1:- Medium — air;
- Outlet pressure — 1.0 MPa (g);
- Total flow rate — 2,142 Nm3/h;
- Number of compressors — 3 ea.;
- Electric motor power – 90 kW.
Equipment Configuration of Station No. 1:
- 3 x screw compressor units;
- 1 x refrigerant dryer;
- 1 x cold-regenerated adsorption dryer;
- Set of main filters and moisture separators;
- Control system;
- Container with all utility systems.
Specifications of Station No. 2:
- Medium — air;
- Outlet pressure — 0.6 MPa (g);
- Total flow rate — 5,100 Nm3/h;
- Number of compressors — 5 ea.;
- Electric motor power – 110 kW.
Equipment Configuration of Station No. 2:
- 5 x screw compressor units;
- 2 x refrigerant dryers;
- 2 x cold-regenerated adsorption dryers;
- Set of main filters and moisture separators;
- Control system;
- Container with all utility systems.
Specifications:
- Medium — air;
- Outlet pressure — 1.0 MPa (g);
- Total flow rate — 2,000 Nm3/h;
- Number of compressors — 3 ea. (2 main + 1 standby);
- Electric motor power – 110 kW.
Equipment Configuration:
- 3 x screw compressor units;
- 2 x cold-regenerated adsorption dryer;
- Set of main filters and moisture separators;
- Control system;
- 2 x 4 m3 air receivers.
Specifications:
- Medium — air;
- Outlet pressure — 0.8 MPa (g);
- Total flow rate — 5,760 Nm3/h;
- Number of compressors — 4 ea.;
- Electric motor power – 132 kW.
Equipment Configuration:
- 4 x screw compressor units;
- 4 x cold-regenerated adsorption dryers;
- Set of main filters and moisture separators;
- Control system;
- Set of fittings and piping for the station (incl. air receivers);
- Container with all utility systems.
Equipment Configuration:
- 4 x screw compressor units;
- 2 x cold-regenerated adsorption dryers;
- Set of main filters and moisture separators;
- 2 x charcoal adsorbers;
- 2 x membrane nitrogen generators;
- Control system;
- Set of fittings and piping for the station (incl. air receivers);
- 6.3 m3 air receiver;
- 10 m3 nitrogen receiver.
Modular compressed air station.
- 4 x screw compressor units;
- 2 x heat regenerated adsorption dryers;
- Set of main filters and moisture separators;
- Control system;
- Set of fittings and piping for the station (incl. air receivers);
- Container with all utility systems;
- 2 x 10 m3 air receivers.
Containerized instrument air and nitrogen unit (with all necessary utility systems and piping inside the container).
Equipment Configuration:
- 2 x screw compressor units;
- Cold-regenerated adsorption dryer;
- Set of main filters and moisture separators;
- Charcoal adsorber;
- Nitrogen membrane generator;
- Control system;
- Set of fittings and piping for the station (incl. air receivers);
- Container with all utility systems;
- 2 x 6.3 m3 air receivers.
Containerized instrument air and nitrogen unit (with all necessary utility systems and piping inside the container).
Equipment Configuration:
- 2 x screw compressor units;
- Cold-regenerated adsorption dryer;
- Set of main filters and moisture separators;
- Charcoal adsorber;
- Nitrogen membrane generator;
- Control system;
- Set of fittings and piping for the station (incl. air receivers);
- Container with all utility systems;
- 2 x 6.3 m3 air receivers.
Specifications:
- Medium — rainwater runoff;
- Flow rate — 7 l/s;
- Degree of cleaning — MPC for fishery water bodies.
- Modular building;
- Total mechanical treatment, filtration and sorption line;
- Equalization tank;
- Chemical plant;
- Sludge dehydration and treatment unit.
Specifications:
- Medium — potable water;
- Outlet pressure — up to 0.4 MPa (g);
- Inlet pressure — up to 0.7 MPa (g);
- Flow rate — 70 m3/day;
- Degree of cleaning — according to SanPiN 2.1.4.1074.
- Modular building;
- Reverse osmosis plant;
- Filtration plant;
- Pumping equipment, valves and piping.
Specifications:
- Medium — wastewater contaminated with oil products;
- Flow rate — 5 l/s;
- Oil product content at the inlet — up to 100 mg/l;
- Degree of cleaning — MPC for fishery water bodies.
- Modular building;
- Total mechanical treatment, filtration and sorption line;
- Equalization tank;
- Chemical plant;
- Sludge dehydration and treatment unit.
Specifications:
- Medium — potable water from artesian wells;
- Outlet pressure — up to 0.9 MPa (g);
- Flow rate — 27 m3/h.
- Modular building — 10 ea.;
- Pumps, DN100-80 shut-off and control valves and piping — 10 sets.
Specifications:
- Medium — domestic wastewater;
- Outlet pressure — up to 0.4 MPa (g);
- Flow rate — 65 m3/day;
- Degree of cleaning — MPC for fishery water bodies.
- Two-storey modular building;
- Two independent full-scale biological treatment lines;
- Equalization tank;
- Chemical plant;
- Sludge dehydration and treatment unit.
Specifications:
- Medium — rainwater;
- Outlet pressure — up to 0.25 MPa (g);
- Flow rate — 2,430 m3/h.
- 5 x underground tanks with pumps, DN400 shut-off and control valves, and DN400-1000 piping;
- Modular enclosure for cabinet equipment;
- Electrical cantilever crane.
Specifications:
- Medium — water;
- Pump head — 170 m;
- Total flow rate — 690 m3/h;
- Number of pumping units — 3 ea.;
- Electric motor power – 150 kW.
Specifications:
- 1,293 physical signals;
- 59 control loops (including cascaded loops);
- PLC, SCADA servers and network redundancy;
- ESD system.
- Siemens S7-400F/FH, PCS 7, CISCO, Kaspersky Industrial CyberSecurity.
- Software and hardware complex of the gas booster station (GBS) automated control system.
- Automated process control system for steam boilers. Installation of cabinets, software development, detailed documentation development, setup of the automated process control system of steam and hot-water boilers of the Boiler Turbine Shop of BKPRU-4.
- Modular automatic control system for HAFI screw compressors.
- Development and setup of the automatic control system for HAFI screw compressors.
Scope of Works Performed:
-
Supply of equipment, installation and commissioning (turnkey).
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Single-end service assembled chambers are designed to receive and distribute 50 Hz, 6 kV three-phase alternating current in networks with isolated or grounded neutral through an arcing ground suppressor.
Specifications:
- Design flow rate — up to 200,000 Nm3/h;
- Operating inlet pressure — up to 12 bar (g);
- Operating outlet pressure — 6 bar (g).
- Two DN500 PN16 natural gas cleaning lines;
- Three DN500 PN16 ultrasonic flow transducer-based natural gas commercial metering lines + DN200 PN16 turbine flowmeter-based low flow gas line;
- Three gas pressure reduction lines for power boilers DN400 PN16 -> DN500 PN16 based on Samson AG pilot-type gas pressure regulators.
Specifications:
- Medium — natural gas;
- Outlet pressure — 3.0 MPa (g);
- Total flow rate — 62,000 Nm3/h;
- Number of compressors — 3 ea. (2 main + 1 standby);
- Electric motor power — 3,150 kW.
Supply of cylindrical vertical tanks as part of construction and installation of four municipal solid waste thermal treatment plants in Moscow Region by AGK-1 Company under the license agreement with Hitachi Zosen Inova AG.
Equipment Configuration:
- Feed water tank (63 m3) designed to receive and store feed water from underground water intake and treated rainwater;
- Chemically demineralized water storage tanks (4 ea., 60 m3 each), for receiving and storing of demineralized water;
- Drain tank (16 m3), designed to collect drains and free-flow drains from station process pipelines and auxiliary equipment;
- Atmospheric drain vessel (16 m3), designed to collect drains and free-flow drains from pipelines and auxiliary equipment of the steam turbine.
Specifications:
- Medium — propane-butane gas mixture;
- Gas pressure — up to 1.4 MPa (g);
- Capacity — 480 kg/h.
- Evaporator;
- Packaged unit with a self-priming pump;
- Propane-butane gas mixture storage tank;
- Pilot Gas Unit electric control panel.
Specifications:
- Medium — propane-butane gas mixture;
- Gas pressure — up to 1.4 MPa (g);
- Capacity — 480 kg/h.
- Evaporator;
- Packaged unit with a self-priming pump;
- Propane-butane gas mixture storage tank;
- Pilot Gas Unit electric control panel.